TACO EV
Component
Solutions –
BusBar Division

Overview

TACO EV Component Solutions – BusBar Division specializes in the design, development, manufacturing, testing, and validation of advanced EV busbars. With project-specific, fully automated production lines, we ensure precision, scalability, and speed from prototyping to mass production. Our expertise covers rigid, flexible, and hybrid configurations tailored to diverse EV architectures. Backed by a global network and partnerships with leading automotive brands, we enable faster time-to-market and superior electrical performance. By integrating innovation and sustainability, we help drive India’s transition toward efficient and future-ready electric mobility solutions.

Unique Value Proposition

Powering the Future of Electric Vehicles

High Conductivity: Ensures efficient power distribution with minimal losses.

Compact & Modular: Integrates seamlessly into any EV architecture.

Advanced Safety Features: Provides insulation and protection for maximum reliability.

Offerings

We manufacture advanced busbars for electric vehicles, engineered for efficient energy transfer, superior thermal performance, and long-term durability. Our solutions integrate seamlessly with modern EV architectures, meeting diverse voltage, safety, and performance requirements across passenger and commercial mobility applications with precision, reliability, and manufacturing excellence.

Flexible Busbar

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Rigid Busbar

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Rigid + Flexible Busbar

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Braided Busbar

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Extruded Busbar

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Technology

We leverage advanced technologies that redefine precision, reliability, and process control. Automated fusion systems for aluminium and copper deliver seamless conductivity, while precision insulation technology enhances electrical safety. The SCADA-enabled plating plant ensures consistent Nickel and Tin coating with real-time monitoring. CT scanning technology enables in-depth internal inspection of multi-layer and flexible busbars, reinforcing structural and electrical integrity through data-driven validation.

Aluminium Fusion

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Copper Fusion

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Plating Plant

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CT Scanning Machine

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Engineering Capabilities

Our engineering capabilities integrate advanced design tools, material expertise, and rigorous validation processes to deliver high-precision busbar solutions. Using advanced CAD and simulation software, our engineers perform electrical, thermal, and mechanical simulations to optimize performance across varying conditions. Material science expertise guides the selection of high-grade copper, aluminium, and composite alloys, achieving the ideal balance of conductivity, strength, and weight. We also apply specialized surface treatments and insulation technologies for enhanced durability. Comprehensive testing and validation—covering electrical performance, thermal cycling, mechanical stress, and environmental durability—are conducted in-house and at TACO-approved facilities to guarantee consistent reliability in real-world automotive applications.

About Us

TACO EV Component Solutions – BusBar Division, established in December 2022, is a key EV vertical of Tata AutoComp Systems Limited and one of India’s largest manufacturers of automotive busbars. With a strong focus on innovation, quality, and sustainability, we deliver advanced solutions engineered for efficiency, reliability, and safety. Our comprehensive range includes rigid, flexible, and hybrid (rigid + flexible) busbars designed for high- and low-voltage applications across passenger and commercial vehicle platforms. As a trusted partner to global brands such as Jaguar Land Rover, PACCAR, and Tata Gotion, we contribute to shaping the future of electric mobility.

Customers

We are a trusted partner to some of the most respected names of Indian and the global automotive industry. As we continue to grow, we remain focused on manufacturing and supplying innovative solutions that drive success for our clients-and the industry at large

Location

TACO EV COMPONENT SOLUTIONS PVT LTD - BUSBAR UNIT E1 Building, Horizon Industrial Park, Chakan MIDC Phase II, Tal- Khed, Pune- 410501