Technological Expertise

The technology ecosystem integrates advanced simulation, analysis, and design platforms to ensure precision across vehicle development. Core competencies include structural and durability simulations, crash and impact modelling, plastic and composite validation, thermal and electrical system analysis, and high-fidelity CAD/CAE tool integration. Using solvers like Abaqus, LS-Dyna, and Nastran, alongside CATIA and ANSA-based pre/post-processing, the framework enables accurate digital validation, faster design iterations, and seamless correlation between physical and virtual tests. This technology-led approach supports optimized product reliability, reduced prototyping costs, and accelerated development across automotive and mobility engineering domains. Our technology solutions cater to the Automotive, Truck & Off-Highway, Industrial and Consumer Products, and Defence, Aero, and Rail sectors.

Structural Strength & Durability

  • Advanced CAE solutions to address strength, stiffness, and durability assessments at component, sub-assembly, and full-vehicle levels.
  • Solutions across chassis, EV and ICE powertrain, seating systems, interior and exterior trims, lighting, HVAC, truck cabins, off-highway cabins, attachments, ROPS, mining equipment, defence special vehicles, and railway coaches, among other domains.
  • Examples of evaluations include static or dynamic stiffness, weld and parent material fatigue, vibration fatigue, strength, structural integrity under static and dynamic loads, perceived quality, and sealing effectiveness.
  • Expertise in compliance load cases as per ISO, ECE, OECD, Eurocode, and BS standards, to name a few.
  • Powered by industry-leading solvers such as Abaqus/Standard, Altair OptiStruct, ANSYS, and Nastran.

 

Key USPs

  • Proven expertise in FEA, MBD, CFD, and manufacturing simulations
  • Advanced digital validation and FEA–test correlations to reduce the number of prototypes
  • Expertise in providing design recommendations and optimization as per manufacturing feasibility

Crash & Occupant safety

  • Comprehensive CAE solutions for subsystem-level and component-level simulations, covering regulatory load cases and OEM-specific load cases
  • Offering multi-domain crash expertise, which includes seating system simulations, child seat occupant safety simulations, automotive interior/exterior plastics load cases, and battery pack simulations
  • Delivering accurate crash simulations through a robust CAE workflow, which includes SOP-driven simulations, quality checklists, and review systems for accurate results.
  • Proven experience in FMVSS and ECE regulatory load cases.
  • Powered by industry-leading solvers such as LS-DYNA, Altair Radioss, and Abaqus/Explicit for accurate and reliable simulations.

 

Key USPs

  • Solver-based explicit dynamic crash and impact simulations
  • Robust CAE workflow
  • FEA correlation for real-world validations

Plastics & Composites Validation

  • Expertise in simulations of plastic and composite components across domains such as vehicle interiors and exteriors, EV chargers, battery pack enclosures, solar panel structures, and Type IV hydrogen tanks.
  • Simulation of a wide variety of materials, including filled and unfilled plastics, filament-wound structures, SMC, pultrusion, and layups.
  • Material characterization using multi-scale simulations or testing data to develop nonlinear and strain-dependent material curves.
  • Powered by industry-leading solvers such as Nastran, Digimat, Abaqus/Standard, ANSYS, and LS-DYNA for accurate and reliable simulations.

 

Key USPs

  • Expertise in failure prediction of plastic and composite materials across different product domains
  • Resolution of failures at the concept level through feasible and optimum countermeasures, backed by industry experience
  • Deep understanding of material behaviour, mechanisms, and testing procedures to produce realistic simulations that correlate well with testing

Software Thermal Derating

We use various specialized software tools to analyse, predict, and implement the reduction of a component’s or system’s performance limits for power/current based on operating temperature, to ensure reliability, prevent premature failure, reduce thermal stress on the component/system, and ultimately increase the life of the product. We have successfully implemented this in various products such as converters, chargers, LED drivers, and prediction-based algorithms to increase the safety margin between the component’s maximum rated limits and the actual stresses it experiences in a given environment.

Key USPs:

  • Derating curve generation
  • Real-time system management
  • PWM-based drive at various switches to reduce losses

Advanced Design and Modelling Tools

Engineering precision is supported by CATIA V5 (R22–R33) for mechanical design, ANSA and Hypermesh for pre-processing, and Metapost or Hyperview for post-processing. These tools enable complex modelling, FEA meshing, and geometry validation across mechanical, structural, and safety domains—facilitating a seamless digital workflow from concept to validation.

Key USPs

  • High-fidelity modelling with CATIA V5 for design optimization
  • Efficient pre-processing using ANSA/Hypermesh for complex assemblies
  • Solver integration with Abaqus, Nastran, LS-Dyna, and Radioss
  • Accurate post-processing and visualization using Metapost/Hyperview

Power Electronics Validation 

We achieve power electronics validation through early simulation and modelling, Hardware-in-the-Loop (HIL) testing, Power Hardware-in-the-Loop (PHIL) testing, and rigorous real hardware and software testing. This enables the identification of potential failures and design flaws before building expensive physical prototypes, thereby saving time and cost. 

Key USPs

  • Designed to operate reliably under real-world conditions for which it is intended. 
  • Meets functional safety and fault-handling requirements with high reproducibility 
  • High efficiency to minimize energy losses 
  • Ensures reliability and robustness under thermal and electrical stress  
  • EMC/EMI compliance (electromagnetic compatibility/interference) to ensure proper operation alongside other devices 

Test Bench Development & Validation 

We provide comprehensive solutions for test bench design, development, integration, and validation, supporting full-cycle testing of ECUs, embedded systems, power electronics, and automotive communication networks. 

Key USPs

  • ECU functional verification 
  • Power electronics testing 
  • CAN/LIN/FlexRay/Ethernet communication validation 
  • Motor control, battery, and thermal system testing 
  • Electrical schematics, harness design, load box configuration 

Software Coding & Decoding 

We specialize in delivering high-quality software coding, decoding, and communication protocol solutions tailored for automotive, embedded, and industrial applications. We provide end-to-end expertise across development, diagnostics, simulation, and data interpretation. 

Key USPs

  • Application, middleware, and low-level embedded software development 
  • Algorithm design, module implementation, and integration 
  • Automation scripts, test tools, and custom utilities 
  • CAN, LIN, FlexRay, and Ethernet decoding 
  • UDS, ISO 14229, ISO 15765, J1939, and CCP/XCP protocol analysis 
  • Signal extraction, DBC/Symb file handling, decoding logic, and message mapping 

Battery Validation 

  • Expertise in simulation of battery packs in accordance with key regulations such as AIS 156 / AIS 038, UNECE R100 / R136, and UN 38.3 
  • Multiphysics simulations to address thermal performance requirements, with simulation-driven design of active and passive cooling for improved thermal performance 
  • Powered by industry-leading solvers such as ANSYS Fluent, LS-DYNA, Abaqus/Standard, and Altair OptiStruct for accurate and reliable simulations 

Key USPs

  • Hands-on product expertise in battery packs, enabling more effective validation and quicker turnaround times 
  • Expertise across a wide range of validation technologies and platforms, enabling holistic validation including strength, durability, thermal, and multiphysics analyses 

Dimensional Validation Analysis 

DVA analysis includes GD&T, master datum schemes, locator and fixing strategies, and tolerance stack-up studies to ensure engineering build objectives are met in accordance with master section books. This also includes defining SC and CC characteristics, measurement plans, and supporting gauge and fixture coordination kick-off. 

These studies ensure robust and reliable product design for plastic and composite parts in automotive interiors and exteriors. 

Key USPs

  • End-to-end product development 
  • One-stop solution  
  • Global supply chain integration 
  • Agile project management 
  • Proven track record with OEMs and Tier-1 suppliers