Our Component Offerings

Tata AutoComp offers an extensive component portfolio covering metals, plastics, rubber, and composites, supported by advanced manufacturing and processing technologies. From small precision parts to large structural assemblies, our solutions cater to diverse mobility sectors including commercial vehicles, electric mobility, tractors, and off-road machinery. With integrated design, machining, casting, and assembly capabilities, we deliver reliable, high-performance components that meet global standards and enable OEMs to achieve efficiency, durability and innovation..

Forging Capabilities

Powering automotive excellence with forged components built for strength, accuracy, and long-lasting performance.

Weight Range: 50 grams to 200 kilograms
Materials: Steel, Aluminium, Copper
Forging Processes: Hot, Warm, Cold; Closed Die, Open Die, Ring Rolling, Upsetter Forging
Post-Processing: Heat Treatment (Normalising, Quenching-Tempering, Hardening, Case Carburizing), Shot Blasting, Shot Peening
Forging Setup: Hammer – 1 Ton to 16 Ton; Press – 100 Ton to 4000 Ton

Machined Component Capabilities

Shaping the future of mobility with high-performance machined components — engineered for reliability, innovation, and excellence.

Weight range: 5 grams to 600 Kilograms
Materials: Steel, Aluminium, Copper, Brass, Stainless Steel.
Machining processes: Turning, Milling, Drilling, Tapping, Cylindrical grinding, Centreless grinding, Gear Cutting-Hobbing , Shaping, Shaving, Spline Rolling, Gear grinding.
Post-processing: Heat treatment (Normalising, Quenching- Tempering, Hardening, Case Carburizing), Shot blasting, Short Peening.
Machining Setup: CNC turning Centre’s, CNC Turn-mill Centre, VMC, HMC, 5 Axis machining centre.

Ferrous Casting Capabilities

Driving performance and value with durable ferrous castings — engineered for consistency, built to last.

Weight range: 0.5 Kilograms to 200 Kilograms
Materials: Cast Iron, Grey Iron, Carbon Steel, Duplex Steel, Stainless Steel.
Ferrous Casting processes: Green Sand Moulding, Shell Moulding, Investment Casting, No-bake Moulding, Lost Foam Casting, CO2 Moulding.
Post-processing: Heat treatment as per requirement (ADI- Austempered Ductile Iron), Short Blasting.
Ferrous Casting Setup: ARPA- 300, ARPA- 450, ARPA- 900, ARPA-1350, HPML lines-DISA, Sinto.

Non-Ferrous Casting Component Capabilities

Advancing modern mobility with non-ferrous casting solutions — engineered for lightness, corrosion resistance, and performance-driven design.

Weight range: 20 grams to 50 Kilograms
Materials: Aluminium, Copper, Broze.
Non-Ferrous Casting processes: High Pressure Die Casting, Low Pressure Die Casting, Gravity Die Casting, Sand Moulding.
Post-processing: Heat treatment as per requirement- T5, T6.
Non-Ferrous Casting Setup:
- HPDC -Machine tunnage: 80 Ton to 4500 Ton.
- LPDC- Size of Component: 100 mm X 100 mm to 900 mm X 900 mm.
- GDC- Size of Component: 100 mm X 100 mm to 900 mm X 3000 mm (Length).

Plastic Components

Revolutionizing automotive plastics with smart, lightweight solutions — enhanced by a high-end robotic facility for unmatched efficiency and innovation.

Plastic components are offered from 5 grams to 10 kilograms.
Developed in materials such as PP, ABS, PSA, PU, Nylon-6, PC-ABS, Nylon-66, PPS, and PPE.
Expertise includes thermoforming, injection moulding, blow moulding, and vacuum forming.
Supported by advanced setups including horizontal, vertical, and gas-assisted injection moulding.
Post-processing capabilities include hot foil stamping and in-mould decoration.

Sheet Metal Component Capabilities

Powering the future of automotive manufacturing with complex sheet metal solutions — built for performance, safety, and sustainability.

Weight range: 200 grams to 50 Kilograms
Materials:
- Hot Rolled: Range of 2.5mm to 12.5mm
- Cold Rolled / EDD / HSLA: Range of 0.65mm to 2mm thickness.
- GI Coated material.
Sheet Metal processes: Stamping process and fabrication, Laser cut, press brake, Welding.
Post-processing: CED coating, Zinck coating, powder coating, HDG ETC.
Sheet Metal Setup: Press Shops (Manual & Robotic Stamping lines); Weld Shops (Spot & Projection Welding with Manual & Robotic configuration); Powder Coating Facility; Module assembly lines – RTB, Fuel Tank, Battery Trays, Cooling Tube; SPMs -Brazing machines, Serpentine Pressing, bending machines; Laser cutting, rolling & Press Brake machines; Quality Lab – CMM & Weld Lab.

Rubber Components

Driving comfort and safety mile after mile with durable rubber solutions built for reliability and performance.

Ranging from 5 grams to 10 kilograms, our rubber components are produced in materials such as natural rubber, EPDM, silicone rubber, FKM, and HNBR.
Capabilities include compression moulding and extrusion, supported by facilities for batch weighing, mixing, and tooling.
Post-processing services such as CNC water jet cutting, automotive assembly, and thermal hose assembly ensure readiness for diverse applications.

Composites Capabilities

Next-gen performance meets advanced composites — delivering lightweight strength and innovation, with a world-class painting facility coming soon.

Weight range: 200 grams to 50 Kilograms
Materials: SMC (Sheet Moulding Compound).
Composite processes: Compression Moulding (Sheet Forming by Compound Mixing Process), Painting,
Post-processing: Painting, Assembly.
Composite Setup: Sheet formation facility, Compression Moulding Machine, Paint Shop, Assembly Facility.
- 3000 T – 4 m x 3.2m Bed Size
- 1500 T- 3.2 m x 2.5 m Bed size
- 150 T to 1000 T different presses
- BMC Sigma Mixer

Aluminium Extrusion

Empowering innovation and efficiency with high-strength, lightweight aluminium extrusions — built to move the future.

Weight range: 50 grams to 100 Kilograms
Materials: Aluminium alloys (e.g., 6061, 6063, 6082, etc.)
Extrusion Processes: Hot extrusion, Cold extrusion, CNC machining, Cutting, Drilling, Tapping
Post-processing: Anodizing, Powder Coating, Painting, Assembly, Fabrication
Extrusion Setup: Extrusion Presses, CNC Machining Centers, Surface Finishing Units, Assembly Lines
Press Capacities:
- 2750 T -Suitable for Large Profiles
- 1800 T – Suitable for large profiles
- 1100 T – Medium-sized profiles
- 600 T – Small and precision profiles
Additional Facilities:
- Die Shop for custom tooling
- Ageing Oven for heat treatment
- Quality Lab for dimensional and mechanical testing
- CNC and VMC Machining Facility
- Cutting, Chamfering, Deburring Facility

EV Products

Powering the future of EVs with smart thermal management solutions that keep performance cool, efficient, and reliable.

Weight Range: 50 grams to 5 kilograms
Materials: Aluminium & Copper
Processes: CNC Machining, Sheet Metal Forming & Stamping, Extrusion (Heatsinks & Cooling Profiles), Brazing / Vacuum Brazing, Welding (TIG, Laser), Die Casting (Aluminium – limited cases)
Post-Processing: Surface Treatment (Anodizing, Nickel Plating, Tin Plating), Heat Treatment (Annealing, Stress Relieving), Surface Finishing (Deburring, Polishing), Leak Testing (for liquid-cooled components)

Hardware Components

Built to hold it all together, our hardware solutions are engineered for strength and long-term reliability.

Weight Range: 1 gram to 50 kilograms
Materials: Steel (Carbon, Alloy, Stainless), Aluminium, Brass, Copper
Processes: Cold Forging, Hot Forging, Machining (Turning, Milling, Drilling, Tapping), Sheet Metal Forming & Stamping, Thread Rolling, Casting (Limited Applications)
Post-Processing: Heat Treatment (Normalising, Quenching & Tempering, Case Hardening, Induction Hardening), Surface Coating (Zinc Plating, Magni Coating, Nickel Plating, Phosphating, Black Oxide, Anodizing), Shot Blasting / Deburring, Passivation (Stainless Steel), Hydrogen Embrittlement
Manufacturing Setup: Forging Press: 50 Ton to 1000 Ton, Cold Headers / Upsetters, CNC Turning & Machining Centers, Power & Hydraulic Presses (10 Ton to 500 Ton), Heat treatment (10 – 15 tonne per day)