Chakan Plant I

The integrated facility includes manual press lines, robotic and manual welding lines, and an in-house powder Autophoretic coating setup with skilled manpower. The press shop, equipped with mechanical and hydraulic presses up to 1250 tonnage, operates six press lines with a daily capacity of 105,000 strokes. The weld shop includes robotic welding, manual spot welding, and projection welding, supported by a quality lab and an in-house tool and die maintenance division. Dedicated manufacturing lines for fuel tanks and rear twist beams cover all processes from stamping to final assembly.

Key USPs

• Location: Chakan, Pune, Maharashtra, India 
• Area: 15,000 sq. m.
• Products: BIW products, skin panels, fuel tanks, oil sumps, welded assemblies, rear twist beams, Battery Trays.

Chakan Plant II

The facility includes dedicated module assembly lines for EV battery trays, equipped with leakage-testing SPMs, spot-welding cells, Friction Stir Welding (FSW), and CO₂/laser welding machines. For EV cooling tubes, we operate multiple assembly lines with brazing SPMs, serpentine pressing machines, and tube-bending machines. We currently manufacture aluminium and steel battery trays for passenger vehicles, commercial vehicles, off-road vehicles, and two- and three-wheeler

Key USPs

• Location: Chakan, Kuruli, Maharashtra, India
• Area: 5,000 sq. m.
• Products: Aluminium & steel Battery trays, cooling tubes, fixing plates, stamped parts for compressors and BTMS

Pantnagar Plant

The integrated facility includes robotic press lines, along with both manual and robotic welding lines. We operate three press machines, including a dedicated LPS line, installed across three production lines with a wide capacity range. These presses offer a daily capacity of 143,000 strokes, enabling efficient, high-volume, and precise stamping operations.

Key USPs

• Location: Pantnagar, Uttarakhand, India
• Products: BIW, Skin Panels, Structural steel parts and welded assemblies

Sanand Plant 

The facility includes dedicated module assembly lines for EV battery trays, equipped with leakage-testing SPMs, spot-welding cells, and CO₂ welding machines. We also operate robotic welding lines for automotive seat structures and BIW products and assemblies.

Key USPs

• Location: Sanand, Gujarat, India
• Area: 7,000 sq. m.
• Products: Battery trays, fixing plates, Automotive seat structure, BIW parts & welded assemblies.

Jamshedpur Plant 

The facility is equipped with advanced fabrication and welding infrastructure, including laser cutting machines, CNC press brakes, rolling equipment, CED coating, and manual MIG welding machines. We specialize in manufacturing high-quality components, with a strong focus on the Commercial Vehicle (CV) segment.

Key USPs

• Location: Jamshedpur, Jharkhand, India
• Area: 3,000 sq. m.
• Products: Heavy fabrication suspension components
• Certifications: IATF 16949:2016, ISO 14001:2015, ISO 45001:2018, ISO/IEC 27001:2022

Material & Surface Treatment Capabilities 

• We process a wide range of cold-rolled, hot-rolled, and coated steel grades suitable for formable and high-strength applications.
• Capable of processing aluminum and steel, keeping in mind technological advancements in EVs.
• We manufacture components across a broad size and weight range, with deep-draw capability as per customer requirements.
• We offer surface finishes, including powder coating, painting, and natural finishes.

Testing Capabilities & Facilities

• Raw material formation, chemical composition, and tensile feasibility
• Advanced inspection with CMM machine
• Weld penetration lab
• Millipore test – for powder coating quality testing
• Toe & camber test machine for rear twist beam assembly
• Die modification inspection
• Tucker and weld stud auto torque inspection
• Green room – visual inspection

Skill Development Centre (Gurukul) 

• Hands-on training for workforce and staff before production line deployment.
• Equipped with press and welding practical models for real-time learning.
• PPE training and safety compliance integrated into sessions.
• Defect identification modules for press and weld parts to build quality awareness.
• Promotes “I Do, I Check” culture ensuring consistent product quality.