Our Offerings

TACO EV Component Solutions – BusBar Division manufactures advanced busbars engineered for high-performance electric vehicles. Designed for efficient power distribution, the busbars ensure reliable energy transfer between the battery, motor, and control systems. Each unit is produced using advanced manufacturing techniques such as foil stack fusion and brazing fusion, delivering superior conductivity, optimized thermal management, and robust mechanical strength. Constructed from high-grade copper or aluminium, the design minimizes electrical resistance and supports high-frequency switching required for modern EV applications. Compact, modular configurations allow seamless integration across diverse vehicle platforms while reducing overall weight. Engineered with precision insulation and protective coatings, the busbars offer enhanced durability, corrosion resistance, and long-term reliability under demanding automotive environments.

Flexible Busbar

Flexible busbars are manufactured through advanced foil stacking, fusion, stamping, and insulation processes. Designed for high conductivity and efficient power transmission, they ensure reliable energy flow between EV battery and motor systems while maintaining flexibility for compact, space-efficient vehicle architectures.

Key USPs:

  • High conductivity with minimal resistance
  • Superior heat dissipation and thermal stability
  • Vibration- and corrosion-resistant flexible design for durability

Rigid Busbar

Manufactured through precision shearing, stamping, plating, and insulation processes. Engineered for structural stability and efficient current flow, they provide robust electrical connectivity ideal for fixed installations in high-voltage EV systems, ensuring consistent performance under demanding operating conditions.

Key USPs:

  • High mechanical strength for stable power distribution
  • Nickel or tin plating enhances conductivity and corrosion resistance
  • Reliable insulation ensures safety in high-voltage environments

Rigid + Flexible Busbar

Combine the strength of rigid sections with the adaptability of flexible layers. Manufactured through foil stack fusion and brazing techniques, they deliver efficient power transfer while accommodating movement and vibration in dynamic EV assemblies.

Key USPs:

  • Hybrid design balances flexibility and mechanical strength
  • Brazed joints ensure reliable electrical continuity
  • Compact configuration supports space-constrained EV architectures

Braided Busbar

They are composed of woven copper or aluminium strands, offering excellent flexibility and conductivity. Designed to absorb vibration and thermal expansion, they ensure stable electrical connections in dynamic EV environments, maintaining consistent performance under mechanical stress.

Key USPs:

  • High flexibility with superior current-carrying capacity
  • Excellent vibration and thermal expansion resistance
  • Ideal for applications requiring frequent movement or connection stability

Extruded Busbar

Extruded busbars are manufactured using precision extrusion processes that form solid copper or aluminium profiles with uniform conductivity and strength. Designed for high-current EV applications, they offer superior mechanical integrity, dimensional accuracy, and efficient power transfer across compact system layouts.

Key USPs:

  • High structural rigidity and dimensional precision
  • Excellent thermal and electrical conductivity
  • Suitable for compact, high-current EV architectures